Home/Solutions/Industrial & Metal
Solution 3 of 6Industrial & Metal Matting
Built around batch-to-batch consistency and process window, not a single headline matting figure.
Typical working window for this solution — verify against your own gloss standard
Industrial and metal matting covers 3 synthetic amorphous silica grades (CAS 7631-86-9) for solventborne PU, 2K industrial and coil coating systems. Particle size D50 across the range runs 7–9.5 µm, with BET surface area 70–100 m²/g and oil absorption 110–150 g/100 g. SiO₂ content is 95.5–96.5 %. Grades in this range: VS171S, VS381C, VS391C. Typical dosage is set by screening in your own system — set the grade first from clarity and texture constraints, then find the loading that meets your gloss target.
Where it applies
- Coil coating
- Metal furniture, appliance and equipment finishes
- General industrial and hardware topcoats
What the solution is built around
Built around batch-to-batch consistency and process window, not a single headline matting figure. The screening logic starts from the coating system rather than from a single matting figure — resin type, target gloss, application method and the specific problem you are seeing all change which grade should lead.
Recommended grade structure
Each project starts with a lead grade and at least one comparison grade. Running both against your own control in the first round answers more than running one grade twice.
| Grade | Role | Particle size (µm) | Application note |
|---|---|---|---|
| VS171S | Lead | 7.0–7.5 | First screen for industrial and coil routes. |
| VS361C | Balance | 6.2–6.5 | General matte with stable appearance. |
| VS381C | Support | 8.0–8.3 | Screening toward lower gloss. |
| VS391C | Reserve | 9.0–9.5 | High matting efficiency for specific low-gloss targets. |
What to measure in the first round
These are the dimensions that decide whether a grade progresses. Test against your own control sample under production-representative conditions wherever possible.
| Dimension | What good looks like |
|---|---|
| Gloss stability | Target held across batches and process conditions |
| Surface appearance | Uniform; free of mottling, roughness or seeding |
| Process window | Spray, roller, flow and cure unaffected |
| Storage & redispersion | No settling, caking or gloss drift |
Technical support on this solution
- System review — resin type, target gloss, application method, current issue and incumbent product.
- Two-sample proposal — a lead grade plus a comparison route, with the reasoning for each.
- Lab and scale-up — comparison across appearance, process behaviour and storage stability.
- Troubleshooting — support on haze, drag, thickening, settling and appearance defects.
Tell us the resin system, the gloss target and standard you measure against, the application method and film build, and what is going wrong today. That turns a sample request into a screening plan with a defined answer.
Screening starts with the system
Resin, target gloss, application method, current problem. We reply with a plan.
Selecting and screening for this system
Which grade should lead a first screening round for industrial and metal coatings?
VS171S is the usual starting point for industrial and metal coatings, at a recommended dosage of 2-5 % on total formulation. Run at least one comparison grade in the same round rather than running VS171S twice — VS381C, VS391C cover the rest of the working range for this system. Testing two grades against your own control in round one answers more than testing one grade in two rounds.
How do the grades in this range differ?
Particle size across this range runs VS171S at 7.0-7.5 µm; VS381C at 8.0-8.3 µm; VS391C at 9.0-9.5 µm. The finer end (VS171S) scatters less light inside the film and generally preserves more clarity; the coarser end (VS391C) creates more surface texture per unit added and reaches a lower gloss at lower loading. Structure differs too: VS171S carries the highest surface area in this group at 100 m²/g against 70 m²/g for VS391C, which means it thickens the formulation more at the same loading.
What dosage should I start with?
For industrial and metal coatings, VS171S typically starts at 2-5 % on total formulation. Treat this as a bracket rather than a target: screen three loadings around it and interpolate to your gloss reading. Set the grade first based on clarity and texture constraints, then find the loading that hits gloss — starting from a fixed loading and searching for a grade usually produces something that meets gloss and fails elsewhere.
My gloss is right but the finish has another problem. What do I change?
For industrial and metal coatings, the common issue is durability and burnish resistance under handling. Gloss is the easy variable — it is corrected by adjusting loading. What loading cannot correct is clarity, surface texture and dispersion stability, and those are set by the grade. If the current grade meets gloss but fails on one of those, move along the particle size range rather than changing the loading: finer toward VS171S for clarity, coarser toward VS391C for matting efficiency at lower loading.
How should I compare a Vistamatt grade against my current control?
Compare at matched gloss, not at matched loading. Different grades have different matting efficiency, so running a candidate at the incumbent's loading gives a different gloss reading — that tells you about efficiency, which is easily corrected, and nothing about the properties that are not. Find the loading that matches your gloss target first, then compare clarity over your darkest substrate, surface texture by hand, and wet formulation viscosity at that loading.
What do I get with a sample request, and what are the commercial terms?
Samples are free, 200–500 g, with freight prepaid by Vistamatt, and ship in 7–10 working days with a screening plan matched to your system. MOQ is 500 kg per grade for standard grades and 2,000 kg for a custom batch; production lead time is 15–25 days, FOB Xiamen or CIF. Documentation includes a TDS per grade, a generic SDS covering the range, a TSCA compliance declaration, and a COA per batch on request.